Master Capabilities & Equipment Overview
Premium Gear Worx provides precision gear manufacturing, reverse engineering, and mechanical component production for aerospace, defense, racing, and industrial applications. Our processes are built around Gleason closed-loop manufacturing, in-process inspection, and controlled geometry development to ensure performance
and repeatability.
Spiral Bevel & Hypoid Gear Systems
Grinding from solid (full geometry control)
01
Closed-loop manufacturing with in-process correction
02
On-board inspection on Gleason 600HG
03
Tooth-to-tooth contact development and backlash control
04
Reverse engineering and remanufacturing
05
Capacity
Ground Spiral Bevel
Up to 24 in OD
Lapped Spiral Bevel
Up to 36 in OD
Quality
Up to AGMA 15
Production
Prototype to Low Volume
Materials & Heat Treatment
Aerospace-grade 9310 alloy steel with full certifications. Case hardened up to 58–62 HRC. Additional materials include 4140, 4340, and high-performance alloys. Processes include carburizing, hardening, distortion control, straightening, grinding, and micro-finishing.
Equipment Overview
Gear Manufacturing Equipment
Pfauter P1000 CNC Hobber
39" dia, 27" face
Gleason 600HG
Grinding from solid, 24" OD
Gleason No.27
36" lap/test
Fellows 36
~40" with 19" Riser
Fellows 6A / 7A
12"–24"
G&E Hobbers
12" / 24" / 36"
Lees-Bradner Thread Mill
12" x 30"
Barber Colman Hob Sharpener
In-house hob sharpening and tooling control
Turning Equipment
Haas TL-4
35" x 80"
Haas TL-3
20" x 60"
Haas ST-30
12.5" x 26"
Haas ST-10
1.75" bar
Sharp
26" x 80"
Pacemaker
20" x 72"
Hwacheon
18" x 40"
LeBlond
14" x 52"
Milling Equipment
Haas VF-3
40" x 20" x 25"
Haas VF-2
36" x 14" x 20"
Bridgeport
10.5" x 42" DRO
Chevalier
10" x 52" DRO
Specialty Equipment
Cincinnati Broach
– 72" stroke
Radial Drill w/ Indexing Table
precision bolt patterns
DC Morrison Keyseater
up to 1.25" keyways
F.A. Nugier 150 Ton Press
forming / assembly
Premium Gear Worx
delivers precision manufacturing solutions for mission-critical applications with a focus on performance, repeatability, and quality control aligned with aerospace standards.